Hardware Manufacturing & Business Technology Devices
Hardware is the work most software companies pretend not to do — because hardware does not forgive shortcuts the way software does. Mutex Systems delivers hardware engineering across IoT, embedded systems, PCB design, firmware, point-of-sale terminals, industrial automation, and edge AI devices. Where digital meets the physical world.
Shipped devices in shops, hospitals, factories, vehicles, and field operations across the UK, Pakistan, and the GCC — including the hardware behind Mutex Fintech POS.
ISO 9001 quality management; ISO 14001 environmental management
ISO 13485 medical device QMS; IEC 62304 medical software; IEC 60601
IEC 61508 functional safety; IEC 62443 industrial control security
CE Marking — Radio Equipment, LV, EMC, RoHS, Machinery Directives
FCC Part 15; CISPR and ETSI EN 300 for radio emissions compliance
RoHS and REACH for hazardous substances and chemical compliance
IPC-A-610 acceptability standards for electronic assemblies
FIPS 140-3 for cryptographic modules in security-sensitive hardware
Who We Build Hardware For
Retail operators rolling out point-of-sale terminals across stores
Hospitality groups deploying self-service kiosks at scale
Manufacturers instrumenting production lines with industrial IoT
Healthcare providers building ISO 13485-backed medical devices
Logistics businesses fitting asset trackers to fleets and shipments
Energy companies monitoring remote and distributed infrastructure
Fintech operators rolling out crypto-ready payment terminals
Startups taking a hardware product from prototype to production run
Twenty-One Core Services
Custom Hardware Manufacturing Across the Full Product Lifecycle
IoT device engineering, embedded systems, firmware, PCB design, POS terminals, industrial automation, edge AI, hardware certification, and new product introduction.
IoT Device Engineering
Connected devices from concept to production
Full-lifecycle IoT device engineering — from connectivity architecture to cloud integration — designed to survive the real environments devices actually operate in.
MQTT, CoAP, LoRaWAN, NB-IoT, Wi-Fi, BLE connectivity
Edge processing, OTA update, and remote management
Schematic, layout, prototyping, and small-to-medium production
PCB design from schematic capture through layout, design rule checks, and prototype assembly — with DFM considered from the first layer stack decision.
Altium Designer and KiCad schematic and layout
Multi-layer, high-speed, and mixed-signal PCB design
Prototype and small-to-medium production assembly coordination
Enclosure design that satisfies IP ratings, thermal requirements, assembly constraints, and the need to look appropriate for the environment it operates in.
IP-rated enclosure design for indoor and outdoor environments
Thermal management and heat dissipation design
Human-factors and ergonomic design for operator-facing devices
The hardware behind Mutex Fintech POS — our own crypto-ready payment terminal. Card-present, NFC, and QR payment hardware engineered for reliability in high-transaction environments.
Card-present (EMV), NFC contactless, and QR payment support
Crypto settlement integration and secure element design
Offline operation mode with transaction queue and sync
Kiosk hardware designed for the environment it will actually live in — vandal resistance, 24/7 reliability, remote management, and accessibility compliance.
Touchscreen, barcode, NFC, and payment-integrated kiosks
Vandal-resistant enclosure design and tamper detection
Remote monitoring and OTA software update capability
Industrial IoT hardware that bridges the gap between the plant floor and digital systems — connecting legacy PLCs and SCADA systems to modern analytics and control platforms.
OPC-UA, Modbus, PROFINET, and EtherNet/IP connectivity
IEC 62443-aware security design for industrial control systems
Medical-grade device design aligned to ISO 13485 quality management and IEC 62304 software lifecycle requirements — designed for the standards, not around them.
ISO 13485 QMS-aligned design and production controls
IEC 62304 software lifecycle and IEC 60601 electrical safety
Environmental, industrial, and structural monitoring at scale
Sensor network hardware and infrastructure for large-scale monitoring deployments — designed for long-term reliability in demanding physical environments.
Mesh network topologies for dense sensor deployments
Environmental hardening for temperature, humidity, and vibration
Gateway hardware with edge analytics and cloud forwarding
Purpose-built tooling and test fixtures for production lines — designed to speed up assembly, reduce operator error, and ensure consistent quality at volume.
Assembly jigs and fixtures designed for the specific product
In-circuit test (ICT) and functional test fixture design
Tooling design for DFM — reducing assembly time and defect rate
Recovering, replacing, or extending discontinued hardware
Legacy hardware revival — recovering schematics from physical boards, replacing obsolete components, and extending firmware for devices whose original design files no longer exist.
Schematic recovery from physical PCB analysis
Obsolete component identification and modern replacement
Environmental, EMC, vibration, drop, and lifecycle testing
Hardware QA beyond bench testing — environmental chambers, vibration rigs, drop tests, and EMC pre-compliance testing to reduce the risk of first-article certification failures.
Environmental testing — temperature cycling, humidity, IP ingress
Mechanical testing — vibration, shock, and drop simulation
EMC pre-compliance and burn-in testing for production lots
Hardware-rooted security for devices handling sensitive data or operating in adversarial physical environments — cryptographic keys that cannot be extracted from a stolen unit.
Secure element integration — ATECC608, SE050, SLB 9670 TPM
FIPS 140-3 compliance for cryptographic module requirements
Secure boot, measured boot, and remote attestation design
Complete Hardware Package — Files, Tests, and Certification Evidence
Every hardware engagement delivers a complete technical package — design files in your hands, test evidence ready for certification submission, and manufacturing documentation your production partner can act on without us in the room.
Feasibility and hardware specification document with risk analysis
Schematic and PCB design files in Altium Designer or KiCad formats
Firmware source code with inline documentation and test coverage
Bill of materials with component alternatives and sourcing recommendations
Prototype and design validation test reports with pass/fail evidence
Certification test evidence and CE/FCC declaration of conformity
Manufacturing and assembly guidelines for production partners
Device management platform documentation with OTA update procedures
How We Engage
From Feasibility to Shipped Product
Hardware engagements follow a five-phase model. Most begin with a paid feasibility and specification phase — two to four weeks — producing a requirements specification, BOM estimate, and fixed-scope quotation for subsequent phases.
PCB schematic, layout, firmware architecture, enclosure design, and DFM review — iterating with you at each major design checkpoint.
03
Prototype & Validation
Prototype bring-up, functional testing, pre-certification testing, and design iterations — until DVT criteria are met.
04
Production & Support
First production run, certification, OTA infrastructure setup, and ongoing hardware support and firmware maintenance.
FAQs
Common Questions About Hardware Manufacturing Services
Straight answers about IoT device engineering, PCB design, hardware certification, and how hardware projects engage.
What hardware does Mutex Systems actually build?
IoT devices and connected products, embedded systems and microcontroller-based products, industrial sensors and gateways, point-of-sale terminals (including the Mutex Fintech POS with crypto settlement capability), self-service kiosks, smart-building devices, asset trackers and fleet telematics devices, wearables, medical-grade devices, edge AI hardware, and custom tooling and jigs for production lines. We also provide PCB design, firmware engineering, and full-lifecycle support from concept through manufacturing.
Can you take us from concept to shipped product?
Yes. Our hardware engagements run across five phases: feasibility and specification, design and schematic, prototype and validation, production run, and ongoing support and OTA update. Most engagements begin with a paid feasibility phase — two to four weeks — that produces a requirements specification, architecture sketch, BOM estimate, and risk assessment. This gives you a written fixed-scope quotation before any significant engineering investment is made.
Do you do PCB design and assembly?
Yes. We use Altium Designer and KiCad for schematic capture and PCB layout. Our PCB work covers multi-layer designs, high-speed digital, RF, mixed-signal, and power electronics. For prototype assembly we work with trusted electronics manufacturing partners and can coordinate small-to-medium production runs. DFM (design for manufacture) considerations are built into the layout process rather than addressed as an afterthought before production.
Can you support CE, FCC, RoHS, and other hardware certifications?
Yes. We design for compliance from the schematic stage — catching EMC, safety, and radio issues before they become expensive failures at the test laboratory. We provide CE Marking support across the Radio Equipment Directive, Low Voltage Directive, EMC Directive, RoHS Directive, and Machinery Directive depending on product type. For FCC we support Part 15 compliance and test laboratory coordination. We manage all test laboratory liaison and prepare the technical file and declaration of conformity.
Do you build IoT devices with cloud connectivity?
Yes. Our hardware and cloud practices work together on IoT projects — the hardware team designs the device and its connectivity, and the cloud team builds the backend infrastructure, device management platform, and data analytics layer. We have delivered IoT projects connecting to AWS IoT Core, Azure IoT Hub, and custom MQTT brokers, using LoRaWAN, NB-IoT, Wi-Fi, BLE, and cellular connectivity depending on the power, bandwidth, and range requirements of the specific application.
Can you reverse-engineer or extend legacy hardware?
Yes. Legacy hardware work typically involves recovering schematics from physical PCB inspection and analysis, identifying obsolete components and sourcing modern alternatives, extracting and analysing existing firmware where required, and extending the hardware and firmware for new requirements. This is common for manufacturing clients with production equipment whose original supplier has ceased trading, or for clients acquiring businesses with undocumented hardware assets.
Do you build edge AI devices?
Yes. Our edge AI hardware work covers NVIDIA Jetson platforms for computer vision and inference-heavy workloads, Google Coral with Edge TPU for power-efficient inference, Hailo accelerators for embedded vision applications, and microcontroller-class neural accelerators including STM32 with CubeAI and Nordic Semiconductor. We handle model optimisation for edge deployment using TensorFlow Lite and ONNX, as well as the hardware bring-up and integration of the inference pipeline with the surrounding device firmware.
Let's Talk
Ready to Build Your Hardware Product?
Send us a brief — what you are trying to build, what environment it will operate in, and any constraints around connectivity, power, certification, or volume. Within two working days you will receive a written response and a proposed feasibility scope.
No commitment requiredResponse within 24 hoursPaid feasibility phase first